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EMA’s Feedback: On Replacing Titanium Dioxide (TiO₂) in Medicinal Products: Critical Challenges, Limited Alternatives (Human & Veterneary)

The European Medicines Agency (EMA) submitted its updated report to the European Commission (EC) evaluating the feasibility of replacing titanium dioxide (TiO₂) in medicinal products. This request came in light of the Regulation (EU) 2022/63, which set a provisional timeline and prompted a review by February 2025.


Background & Regulatory Context

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Titanium Dioxide (TiO₂) is widely used in medicines—over 91,000 human and 1,600 veterinary products across the EU include it. TiO₂ plays essential roles such as:

  • Providing opacity to protect from light degradation

  • Ensuring product uniformity

  • Enhancing shelf life

  • Facilitating coating consistency and dissolution

TiO₂ remains provisionally authorised in EU medicines due to concerns about immediate shortages if withdrawn.

The 2021 EMA report led to continued authorisation specifically to prevent disruptions to medicine supply.

The EMA’s latest (2024) review was performed at the EC’s request and with deep industry engagement, re-considering alternatives, technical feasibility, and the impact on public health. Titanium dioxide (TiO₂) is under scrutiny for replacement in medicinal products due to rising safety and regulatory concerns, particularly in the European Union. Here are the main reasons driving this trend:


Why TiO₂ Needs to Be Replaced

Reason

Details

Genotoxicity concerns

Inability to rule out DNA damage risk

Carcinogenicity (inhalation)

Classified as possible human carcinogen by IARC

EU regulatory bans and reviews

Banned as food additive; pharmaceuticals under scrutiny

Precautionary principle

Move to minimize uncertain risks

Pressure for harmonization

Align food and medicine excipient regulation in EU

Voluntary reformulation trend

Some companies proactively replacing TiO₂

Patient acceptance

Growing skepticism about TiO₂-containing drugs

In essence, TiO₂ is targeted for replacement due to regulatory, scientific, and perception-driven risks—despite the technical challenges involved.


Key Challenges Identified by EMA

  • Feasibility of Substitution: Current data show that less than 5% of medicinal products could be feasibly reformulated without TiO₂. In most products, TiO₂ is technically essential to maintain quality, efficacy, and safety.

  • Alternatives Tested: Industry explored over 20 potential excipients. However, none matched TiO₂’s performance. Issues included poor light protection, inconsistent color, and manufacturability limitations.

  • Manufacturing Burden: Reformulation would increase processing times, require major investment in coating equipment, and raise costs substantially.

  • Shelf-Life & Safety Risks: Alternative coatings provided inferior photostability, which may lead to degradation of light-sensitive APIs, requiring stronger packaging or reduced shelf life.


Timelines:

  • For a simple, low-risk reformulation: ~3 years/prod. (immediate-release tablet, minimal changes, no bioequivalence studies)

  • Complex or high-risk reformulation: ~5 years/prod. (needs light-protection, modified/controlled-release, coloured coatings, bioequivalence, or toxicology data on the excipient)

  • A typical company: Will need 7–12 years to reformulate their portfolio—longer for larger entities.

  • A full transition in Europe: Estimated >12 years, even under ideal conditions due to concurrent regulatory and manufacturing constraints.


Summary Table: TiO₂ vs Common Alternative Options

Attribute

Titanium Dioxide (TiO₂)

CaCO₃ / Fe₂O₃ / HPMC / PVA (Alternatives)

Opacity/Photoprotection

High

Lower; thicker coatings needed

Colour uniformity

Excellent

Poor, especially for coloured products

Manufacturability

Predictable, robust

Higher variability, slower process, increased complexity

Shelf-life

Optimized

Often shorter due to less effective light protection

Patient adherence

High (easy identification)

Lower (colour changes, product confusion possible)

Regulatory status

Global acceptance

Variable; Fe₂O₃ limited intake, not globally approved

Technical risk

Low

High – more excipients, risk of instability

Consequences of TiO₂ Removal

  • Regulatory Overload: Reformulating every TiO₂-containing product would trigger massive post-approval variation filings and regulatory bottlenecks.

  • Product Shortages: A rushed or mandatory ban on TiO₂ could lead to withdrawal or unavailability of numerous medicines in the EU.

  • Long Transition Timelines: Even under optimal conditions, 4–6 years would be needed to reformulate each product, with a total transition period exceeding 12 years for entire portfolios.


 EMA recommends maintaining TiO₂ in the EU list of authorised excipients while continuing to encourage research on potential alternatives.


For Full Reference:

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